Application Guide for Intelligent Shrink Labeling Machine
Summary:Smart shrink sleeve labeling technology enables 360-degree full-body container coverage through heat-shrinkable sleeves. Widely adopted in food & beverage, daily chemical, and pharmaceutical industries, this solution integrates servo-driven systems and precision sensors to achieve automated producti
Device Overview
The intelligent shrink labeling system features a dual-drive feeding mechanism and stepper motor coordination, achieving 0-150P/Min wide-range speed adjustment. Equipped with a dynamic temperature control system, it automatically adjusts shrink temperature curves for PVC, PET, OPS and other materials. Test results show PET label shrinkage reaches 70% and PVC label stability improves by 20%.
Core Operation Procedures
Installation & Commissioning: Main unit, conveyor and shrinkage furnace must align in a straight line. Conveyor center aligns with main unit cutter disc center, with base level adjusted to horizontal. Installation environment humidity must be ≤45℃, avoiding direct air-conditioning flow.
Startup Sequence: Power ON → Cutter Disc ON → Manual Operation Test → Automatic Mode Activation. Verify input voltage and ensure base screws provide firm ground support.
Intelligent Temperature Control: Set material parameters via PLC control system, which automatically matches optimal temperature curves. Steam shrinkage furnace adopts MVR technology to reduce energy consumption by 30%, with steam-water separator preventing condensation impact on label adhesion.
Maintenance Standards
Daily Cleaning: Clean sliding surfaces like guide bars, rails and screws with dry cloth, then reapply lubricant. Electrical components such as pulleys and motors must not be lubricated.
Blade Replacement: Install following original cutter disc direction. Verify belt mark alignment during replacement to prevent label jamming.
Regular Inspection: Use vibration monitoring and oil analysis for early fault warning. Key components maintenance cycle extends to 500 hours, with three-color warning lights indicating real-time status.
Safety Protection System
Triple Emergency Stop: 0.1-second fault response mechanism with infrared safety interlock.
Material Adaptation: Supports 5-10mm inner diameter film adjustment and 30-70μm thickness range. Special coating improves label wear resistance by 50% and reduces shrink film usage by 25%.
Intelligent Diagnostics
AI Warning Module: Monitors 128 operating parameters in real-time, automatically generating solutions for label deviation or cutter wear and pushing to control terminals.
Data Integration: Enables seamless MES system connection for real-time production data upload and AI optimization analysis.
Core Advantages
Precise Positioning: Utilizes POM center guide pillar and dual-edge rotary cutting technology to ensure cutting precision within 0.5mm error margin
Intelligent Control: Touchscreen HMI integrates Allen-Bradley/Mitsubishi servo motor control for rapid recipe switching
Material Compatibility: Compatible with PET/PE/PP containers and various shapes including round, square, and specialty bottles
Safety Features: Electric eye detection system and emergency stop mechanisms compliant with CE/UL safety standards
Industry Application Cases
Food & Beverage: Leading mineral water brand achieves 120 million bottles/year full automation
Daily Chemicals: Shampoo packaging integrates branding upgrade and anti-counterfeiting via 360° labels
Pharmaceuticals: Tamper-evident shrink labels for medicine bottles comply with FDA packaging standards
This guide strictly complies with EU CE standards, featuring SUS304 stainless steel housing and aerospace-grade aluminum alloy frame. Corrosion resistance improves by 30% and vibration remains below 0.5mm/s, ensuring stable performance across food, pharmaceutical and cosmetic industries.
Dongguan Dawei Machinery Equipment Co., Ltd.
Located in Dongguan, China – a dynamic manufacturing hub in Guangdong Province – we are a high-tech enterprise specializing in R&D, production, sales, and service of intelligent packaging equipment. We deliver efficient, precision packaging line solutions worldwide, empowering industrial automation upgrades.
Core Product Lines:
Labeling Machines: Self-adhesive, round-container, flat-surface & irregular-profile models
Sleeve Labelers: Heat-shrink film sleeve labeling systems
Fillers: Liquid / Paste / Powder filling machines
Cappers: Rotary capping equipment
Full-line customization for food, pharmaceuticals, daily chemicals, electronics & more
Serving 100+ enterprises across beverage, pharma, and FMCG sectors. Products exported to Southeast Asia, Middle East, and Africa markets with established partnerships with renowned brands.
Service Commitment:
End-to-end support including:
• Needs analysis & solution design
• Installation & commissioning
• Post-installation maintenance
• Custom engineering
• 24/7 emergency support
• Operator training
• Ensuring operational stability and productivity
We are your exclusive labeling problem solving expert.
- DAWEI Machinery