Device Overview

The intelligent shrink labeling system features a dual-drive feeding mechanism and stepper motor coordination, achieving 0-150P/Min wide-range speed adjustment. Equipped with a dynamic temperature control system, it automatically adjusts shrink temperature curves for PVC, PET, OPS and other materials. Test results show PET label shrinkage reaches 70% and PVC label stability improves by 20%.

• Core Operation Procedures

1. Installation & Commissioning: Main unit, conveyor and shrinkage furnace must align in a straight line. Conveyor center aligns with main unit cutter disc center, with base level adjusted to horizontal. Installation environment humidity must be ≤45℃, avoiding direct air-conditioning flow.

2. Startup Sequence: Power ON → Cutter Disc ON → Manual Operation Test → Automatic Mode Activation. Verify input voltage and ensure base screws provide firm ground support.

3. Intelligent Temperature Control: Set material parameters via PLC control system, which automatically matches optimal temperature curves. Steam shrinkage furnace adopts MVR technology to reduce energy consumption by 30%, with steam-water separator preventing condensation impact on label adhesion.

• Maintenance Standards

1. Daily Cleaning: Clean sliding surfaces like guide bars, rails and screws with dry cloth, then reapply lubricant. Electrical components such as pulleys and motors must not be lubricated.

   
   

2. Blade Replacement: Install following original cutter disc direction. Verify belt mark alignment during replacement to prevent label jamming.

   
   

3. Regular Inspection: Use vibration monitoring and oil analysis for early fault warning. Key components maintenance cycle extends to 500 hours, with three-color warning lights indicating real-time status.

• Safety Protection System

1. Triple Emergency Stop: 0.1-second fault response mechanism with infrared safety interlock.

2. Material Adaptation: Supports 5-10mm inner diameter film adjustment and 30-70μm thickness range. Special coating improves label wear resistance by 50% and reduces shrink film usage by 25%.

• Intelligent Diagnostics

1. AI Warning Module: Monitors 128 operating parameters in real-time, automatically generating solutions for label deviation or cutter wear and pushing to control terminals.

2. Data Integration: Enables seamless MES system connection for real-time production data upload and AI optimization analysis.

• Core Advantages

• Precise Positioning: Utilizes POM center guide pillar and dual-edge rotary cutting technology to ensure cutting precision within 0.5mm error margin

• Intelligent Control: Touchscreen HMI integrates Allen-Bradley/Mitsubishi servo motor control for rapid recipe switching

• Material Compatibility: Compatible with PET/PE/PP containers and various shapes including round, square, and specialty bottles

• Safety Features: Electric eye detection system and emergency stop mechanisms compliant with CE/UL safety standards

• Industry Application Cases

  
  

• Food & Beverage: Leading mineral water brand achieves 120 million bottles/year full automation

• Daily Chemicals: Shampoo packaging integrates branding upgrade and anti-counterfeiting via 360° labels

• Pharmaceuticals: Tamper-evident shrink labels for medicine bottles comply with FDA packaging standards

           This guide strictly complies with EU CE standards, featuring SUS304 stainless steel housing and aerospace-grade aluminum alloy frame. Corrosion resistance improves by 30% and vibration remains below 0.5mm/s, ensuring stable performance across food, pharmaceutical and cosmetic industries.

Dongguan Dawei Machinery Equipment Co., Ltd.

Situé à Dongguan, en Chine - un centre de fabrication dynamique dans la province du Guangdong - nous sommes une entreprise de haute technologie spécialisée dans la R & amp; D, production, vente et service d'équipements d'emballage intelligents. Nous fournissons des solutions de ligne d'emballage efficaces et de précision dans le monde entier, permettant de mettre à niveau l'automatisation industrielle.

Lignes de produits de base:

• Machines d'étiquetage: autocollant, récipient rond, surface plate & modèles de profil irrégulier

• Étiquetteurs de manchons: Systèmes d'étiquetage de manchons de films thermorétractables

• Remplisseurs: machines de remplissage liquide / pâte / poudre

• Cappers: Équipement de capotage rotatif

• Personnalisation complète pour les aliments, les produits pharmaceutiques, les produits chimiques quotidiens, l'électronique et plus

Servir plus de 100 entreprises dans les secteurs des boissons, des produits pharmaceutiques et des produits FMCG. Produits exportés vers les marchés de l'Asie du Sud-Est, du Moyen-Orient et de l'Afrique avec des partenariats établis avec des marques de renom.

Engagement de service :

Support de bout en bout, y compris :

• Analyse des besoins conception de solutions

• Installation et mise en service

• Maintenance post-installation

• Ingénierie sur mesure

• Soutien d'urgence 24/7

• Formation des opérateurs

• Assurer la stabilité opérationnelle et la productivité