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2025-08-09 News DAWEI Machinery

Troubleshooting Guide for Continuous Label Dispensing in Labeling Machines

Summary:For new customers experiencing occasional continuous label dispensing, follow these steps to resolve

      For new customers experiencing occasional continuous label dispensing, follow these steps to resolve the issue:

 

Verify Label Threading Method

      Check if the label roll is threaded correctly according to the label threading diagram on the  equipment or the operation manual.

Inspect Label Pulling Mechanism
      Ensure the label pulling mechanism is securely locked after replacing the label roll. Operators often forget to tighten this component.


Test Label Dispensing Function

  • Press the "Label Dispensing Test" button.
  • If labels dispense continuously: Adjust the label sensor sensitivity using the instructions in the  operation manual.
  • If only one label dispenses: The labeling head is functioning properly.


Check Product Detection Sensor

  • Run a product through the conveyor line and observe the product detection sensor:
  • If it flashes once: The sensor is working correctly.
  • If it flashes multiple times: Adjust the sensor’s sensitivity or detection position. Refer to the manual for sensitivity calibration. For detection position, ensure the sensor targets an opaque, flat, or uniformly shaped area of the product.


Inspect for Obstructions

     Check the sensor and conveyor line for debris or obstructions. This is critical for flat-surface labeling where downward-facing sensors are prone to interference.


Verify Label-Sensor Compatibility

Ensure the label type matches the sensor:
  • Transparent labels require specialized sensors (e.g., capactive or fiber-optic sensors). Standard sensors may fail to detect them.
  • Specialty labels (e.g., metallic, reflective) may also require sensor adjustments.
  • By systematically addressing these areas, you can resolve continuous dispensing issues and optimize labeling accuracy.


Dongguan Dawei Machinery Equipment Co., Ltd.‌

         Located in Dongguan, China – a dynamic manufacturing hub in Guangdong Province – we are a high-tech enterprise specializing in R&D, production, sales, and service of intelligent packaging equipment. We deliver efficient, precision packaging line solutions worldwide, empowering industrial automation upgrades.


Core Product Lines:‌

  • Labeling Machines:‌ Self-adhesive, round-container, flat-surface & irregular-profile models

  • ‌Sleeve Labelers:‌ Heat-shrink film sleeve labeling systems

  • ‌Fillers:‌ Liquid / Paste / Powder filling machines

  • ‌Cappers:‌ Rotary capping equipment

  • ‌Full-line customization‌ for food, pharmaceuticals, daily chemicals, electronics & more

 

Serving 100+ enterprises across beverage, pharma, and FMCG sectors. Products exported to Southeast Asia, Middle East, and Africa markets with established partnerships with renowned brands.


Service Commitment:‌


End-to-end support including:


• Needs analysis & solution design

• Installation & commissioning

• Post-installation maintenance

• Custom engineering

• 24/7 emergency support

• Operator training

• Ensuring operational stability and productivity






- DAWEI Machinery

Tags:

Troubleshooting Guide, Labeling Machines,Continuous Label Dispensing

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