Device Overview

The intelligent shrink labeling system features a dual-drive feeding mechanism and stepper motor coordination, achieving 0-150P/Min wide-range speed adjustment. Equipped with a dynamic temperature control system, it automatically adjusts shrink temperature curves for PVC, PET, OPS and other materials. Test results show PET label shrinkage reaches 70% and PVC label stability improves by 20%.

• Core Operation Procedures

1. Installation & Commissioning: Main unit, conveyor and shrinkage furnace must align in a straight line. Conveyor center aligns with main unit cutter disc center, with base level adjusted to horizontal. Installation environment humidity must be ≤45℃, avoiding direct air-conditioning flow.

2. Startup Sequence: Power ON → Cutter Disc ON → Manual Operation Test → Automatic Mode Activation. Verify input voltage and ensure base screws provide firm ground support.

3. Intelligent Temperature Control: Set material parameters via PLC control system, which automatically matches optimal temperature curves. Steam shrinkage furnace adopts MVR technology to reduce energy consumption by 30%, with steam-water separator preventing condensation impact on label adhesion.

• Maintenance Standards

1. Daily Cleaning: Clean sliding surfaces like guide bars, rails and screws with dry cloth, then reapply lubricant. Electrical components such as pulleys and motors must not be lubricated.

   
   

2. Blade Replacement: Install following original cutter disc direction. Verify belt mark alignment during replacement to prevent label jamming.

   
   

3. Regular Inspection: Use vibration monitoring and oil analysis for early fault warning. Key components maintenance cycle extends to 500 hours, with three-color warning lights indicating real-time status.

• Safety Protection System

1. Triple Emergency Stop: 0.1-second fault response mechanism with infrared safety interlock.

2. Material Adaptation: Supports 5-10mm inner diameter film adjustment and 30-70μm thickness range. Special coating improves label wear resistance by 50% and reduces shrink film usage by 25%.

• Intelligent Diagnostics

1. AI Warning Module: Monitors 128 operating parameters in real-time, automatically generating solutions for label deviation or cutter wear and pushing to control terminals.

2. Data Integration: Enables seamless MES system connection for real-time production data upload and AI optimization analysis.

• Core Advantages

• Precise Positioning: Utilizes POM center guide pillar and dual-edge rotary cutting technology to ensure cutting precision within 0.5mm error margin

• Intelligent Control: Touchscreen HMI integrates Allen-Bradley/Mitsubishi servo motor control for rapid recipe switching

• Material Compatibility: Compatible with PET/PE/PP containers and various shapes including round, square, and specialty bottles

• Safety Features: Electric eye detection system and emergency stop mechanisms compliant with CE/UL safety standards

• Industry Application Cases

  
  

• Food & Beverage: Leading mineral water brand achieves 120 million bottles/year full automation

• Daily Chemicals: Shampoo packaging integrates branding upgrade and anti-counterfeiting via 360° labels

• Pharmaceuticals: Tamper-evident shrink labels for medicine bottles comply with FDA packaging standards

           This guide strictly complies with EU CE standards, featuring SUS304 stainless steel housing and aerospace-grade aluminum alloy frame. Corrosion resistance improves by 30% and vibration remains below 0.5mm/s, ensuring stable performance across food, pharmaceutical and cosmetic industries.

Dongguan Dawei Machinery Equipment Co., Ltd.

Situato a Dongguan, Cina - un centro produttivo dinamico nella provincia di Guangdong - siamo un'impresa high-tech specializzata in R & amp; D, produzione, vendita e servizio di apparecchiature di imballaggio intelligenti. Forniamo soluzioni di linea di imballaggio efficienti e di precisione in tutto il mondo, consentendo l'aggiornamento dell'automazione industriale.

Linee di prodotti principali:

• Macchine per l'etichettatura: Autoadesivo, contenitore rotondo, superficie piatta & modelli a profilo irregolare

• Etichettatori di maniche: sistemi di etichettatura di maniche a pellicola termorestringibile

• Fillers: Macchine di riempimento liquido / pasta / polvere

• Cappers: attrezzature di cappucciatura rotativa

• Personalizzazione completa per alimenti, prodotti farmaceutici, prodotti chimici quotidiani, elettronica & amp; di più

Servire oltre 100 aziende nei settori delle bevande, farmaceutiche e FMCG. Prodotti esportati nei mercati dell'Asia sudorientale, del Medio Oriente e dell'Africa con partnership consolidate con marchi di fama.

Impegno di servizio:

Supporto end-to-end tra cui:

• Analisi dei bisogni & progettazione soluzioni

• Installazione & commissionamento

• Manutenzione post-installazione

• Ingegneria su misura

• Supporto di emergenza 24/7

• Formazione dell'operatore

• Garantire stabilità operativa e produttività