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2025-10-11 Akhbar Jentera DAWEI

Application Guide for Intelligent Shrink Labeling Machine

Ringkasan:Smart shrink sleeve labeling technology enables 360-degree full-body container coverage through heat-shrinkable sleeves. Widely adopted in food & beverage, daily chemical, and pharmaceutical industries, this solution integrates servo-driven systems and precision sensors to achieve automated producti

Device Overview

The intelligent shrink labeling system features a dual-drive feeding mechanism and stepper motor coordination, achieving 0-150P/Min wide-range speed adjustment. Equipped with a dynamic temperature control system, it automatically adjusts shrink temperature curves for PVC, PET, OPS and other materials. Test results show PET label shrinkage reaches 70% and PVC label stability improves by 20%.

  • Core Operation Procedures

  1. Installation & Commissioning: Main unit, conveyor and shrinkage furnace must align in a straight line. Conveyor center aligns with main unit cutter disc center, with base level adjusted to horizontal. Installation environment humidity must be ≤45℃, avoiding direct air-conditioning flow.

  2. Startup Sequence: Power ON → Cutter Disc ON → Manual Operation Test → Automatic Mode Activation. Verify input voltage and ensure base screws provide firm ground support.

  3. Intelligent Temperature Control: Set material parameters via PLC control system, which automatically matches optimal temperature curves. Steam shrinkage furnace adopts MVR technology to reduce energy consumption by 30%, with steam-water separator preventing condensation impact on label adhesion.

  • Maintenance Standards

  1. Daily Cleaning: Clean sliding surfaces like guide bars, rails and screws with dry cloth, then reapply lubricant. Electrical components such as pulleys and motors must not be lubricated.


  2. Blade Replacement: Install following original cutter disc direction. Verify belt mark alignment during replacement to prevent label jamming.


  3. Regular Inspection: Use vibration monitoring and oil analysis for early fault warning. Key components maintenance cycle extends to 500 hours, with three-color warning lights indicating real-time status.

  • Safety Protection System

  1. Triple Emergency Stop: 0.1-second fault response mechanism with infrared safety interlock.

  2. Material Adaptation: Supports 5-10mm inner diameter film adjustment and 30-70μm thickness range. Special coating improves label wear resistance by 50% and reduces shrink film usage by 25%.

  • Intelligent Diagnostics

  1. AI Warning Module: Monitors 128 operating parameters in real-time, automatically generating solutions for label deviation or cutter wear and pushing to control terminals.

  2. Data Integration: Enables seamless MES system connection for real-time production data upload and AI optimization analysis.

  • Core Advantages

  • Precise Positioning: Utilizes POM center guide pillar and dual-edge rotary cutting technology to ensure cutting precision within 0.5mm error margin

  • Intelligent Control: Touchscreen HMI integrates Allen-Bradley/Mitsubishi servo motor control for rapid recipe switching

  • Material Compatibility: Compatible with PET/PE/PP containers and various shapes including round, square, and specialty bottles

  • Safety Features: Electric eye detection system and emergency stop mechanisms compliant with CE/UL safety standards


  • Industry Application Cases


  • Food & Beverage: Leading mineral water brand achieves 120 million bottles/year full automation


  • Daily Chemicals: Shampoo packaging integrates branding upgrade and anti-counterfeiting via 360° labels


  • Pharmaceuticals: Tamper-evident shrink labels for medicine bottles comply with FDA packaging standards

           This guide strictly complies with EU CE standards, featuring SUS304 stainless steel housing and aerospace-grade aluminum alloy frame. Corrosion resistance improves by 30% and vibration remains below 0.5mm/s, ensuring stable performance across food, pharmaceutical and cosmetic industries.


Dongguan Dawei Machinery Equipment Co., Ltd.

Terletak di Dongguan, China hab pembuatan dinamik di Wilayah Guangdong kami adalah perusahaan teknologi tinggi yang mengkhususkan diri dalam R & amp; D, pengeluaran, jualan, dan perkhidmatan peralatan pembungkusan pintar. Kami menyampaikan penyelesaian barisan pembungkusan yang cekap dan tepat di seluruh dunia, memberi kuasa kepada peningkatan automasi perindustrian.


Barisan Produk Teras:

  • Mesin pelabelan: Pelekat diri, bekas bulat, permukaan rata & amp; model profil yang tidak teratur

  • Pelabel lengan: Sistem pelabelan lengan filem pengecut haba

  • Pengisi: Mesin mengisi cecair / tampal / serbuk

  • Cappers: Peralatan penutupan rotary

  • Penyesuaian barisan penuh untuk makanan, farmaseutikal, bahan kimia harian, elektronik & amp; lebih lanjut


Berkhidmat kepada lebih daripada 100 syarikat di seluruh sektor minuman, farmasi, dan FMCG. Produk yang dieksport ke pasaran Asia Tenggara, Timur Tengah, dan Afrika dengan perkongsian yang ditubuhkan dengan jenama terkenal.


Komitmen Perkhidmatan:

Sokongan hujung ke hujung termasuk:

• Memerlukan analisis & reka bentuk penyelesaian

• Pemasangan & Pengurusan

• Penyelenggaraan selepas pemasangan

• Kejuruteraan tersuai

• Sokongan kecemasan 24/7

• Latihan pengendali

• Memastikan kestabilan dan produktiviti operasi



We are your exclusive labeling problem solving expert.

- Mesin DAWEI

Perkhidmatan:

Intelligent Shrink Labeling Machine,Application Guide ,Labeling Machine

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Alamat

No. 21, Jalan Chuangxing, Zon Perindustrian Lingxia, Bandar Liaobu, Bandar Dongguan, Wilayah Guangdong, China

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+86 13729987878 13729987878 Malaysia