Device Overview

The intelligent shrink labeling system features a dual-drive feeding mechanism and stepper motor coordination, achieving 0-150P/Min wide-range speed adjustment. Equipped with a dynamic temperature control system, it automatically adjusts shrink temperature curves for PVC, PET, OPS and other materials. Test results show PET label shrinkage reaches 70% and PVC label stability improves by 20%.

• Core Operation Procedures

1. Installation & Commissioning: Main unit, conveyor and shrinkage furnace must align in a straight line. Conveyor center aligns with main unit cutter disc center, with base level adjusted to horizontal. Installation environment humidity must be ≤45℃, avoiding direct air-conditioning flow.

2. Startup Sequence: Power ON → Cutter Disc ON → Manual Operation Test → Automatic Mode Activation. Verify input voltage and ensure base screws provide firm ground support.

3. Intelligent Temperature Control: Set material parameters via PLC control system, which automatically matches optimal temperature curves. Steam shrinkage furnace adopts MVR technology to reduce energy consumption by 30%, with steam-water separator preventing condensation impact on label adhesion.

• Maintenance Standards

1. Daily Cleaning: Clean sliding surfaces like guide bars, rails and screws with dry cloth, then reapply lubricant. Electrical components such as pulleys and motors must not be lubricated.

   
   

2. Blade Replacement: Install following original cutter disc direction. Verify belt mark alignment during replacement to prevent label jamming.

   
   

3. Regular Inspection: Use vibration monitoring and oil analysis for early fault warning. Key components maintenance cycle extends to 500 hours, with three-color warning lights indicating real-time status.

• Safety Protection System

1. Triple Emergency Stop: 0.1-second fault response mechanism with infrared safety interlock.

2. Material Adaptation: Supports 5-10mm inner diameter film adjustment and 30-70μm thickness range. Special coating improves label wear resistance by 50% and reduces shrink film usage by 25%.

• Intelligent Diagnostics

1. AI Warning Module: Monitors 128 operating parameters in real-time, automatically generating solutions for label deviation or cutter wear and pushing to control terminals.

2. Data Integration: Enables seamless MES system connection for real-time production data upload and AI optimization analysis.

• Core Advantages

• Precise Positioning: Utilizes POM center guide pillar and dual-edge rotary cutting technology to ensure cutting precision within 0.5mm error margin

• Intelligent Control: Touchscreen HMI integrates Allen-Bradley/Mitsubishi servo motor control for rapid recipe switching

• Material Compatibility: Compatible with PET/PE/PP containers and various shapes including round, square, and specialty bottles

• Safety Features: Electric eye detection system and emergency stop mechanisms compliant with CE/UL safety standards

• Industry Application Cases

  
  

• Food & Beverage: Leading mineral water brand achieves 120 million bottles/year full automation

• Daily Chemicals: Shampoo packaging integrates branding upgrade and anti-counterfeiting via 360° labels

• Pharmaceuticals: Tamper-evident shrink labels for medicine bottles comply with FDA packaging standards

           This guide strictly complies with EU CE standards, featuring SUS304 stainless steel housing and aerospace-grade aluminum alloy frame. Corrosion resistance improves by 30% and vibration remains below 0.5mm/s, ensuring stable performance across food, pharmaceutical and cosmetic industries.

Dongguan Dawei Machinery Equipment Co., Ltd.

Situado en Dongguan, China - un centro de fabricación dinámico en la provincia de Guangdong - somos una empresa de alta tecnología especializada en I + amp; D, producción, ventas y servicio de equipos de envasado inteligentes. Ofrecemos soluciones de línea de envasado eficientes y de precisión en todo el mundo, potenciando las actualizaciones de automatización industrial.

Líneas de productos principales:

• Máquinas de etiquetado: Autoadhesivo, recipiente redondo, superficie plana & modelos de perfil irregular

• Etiquetadores de mangas: Sistemas de etiquetado de mangas de película termoretráctil

• Rellenadores: Máquinas de llenado de líquido / pasta / polvo

• Cappers: Equipo de tapado rotativo

• Personalización de línea completa para alimentos, productos farmacéuticos, productos químicos diarios, electrónica y más

Servir a más de 100 empresas en los sectores de bebidas, farmacéutica y FMCG. Productos exportados a mercados del sudeste asiático, Oriente Medio y África con asociaciones establecidas con marcas de renombre.

Compromiso de servicio:

Soporte de extremo a extremo que incluye:

• Análisis de necesidades y 解决方案设计

• Instalación & 正式委托

• Mantenimiento después de la instalación

• Ingeniería personalizada

• Apoyo de emergencia 24/7

• Formación del operador

• Garantizar la estabilidad operativa y la productividad