Noticias Detalle

Lea las últimas noticias y actualizaciones de DEWEI Machinery

2025-10-30 Noticias Maquinaria DAWEI

Top 10 Tips for Selecting Filling and Capping Machines: Expert Guide to Avoid Pitfalls

Resumen:We provide you with an Expert Guide to Avoid Pitfalls.

1. Define Your Needs: Match Machine to Production Scenario


  • Laboratory Use: Choose compact tabletop models (e.g., single-head peristaltic pump fillers) for 0.1–100ml micro-filling.

  • Mass Production: Opt for high-speed fully automatic lines (e.g., 10-head magnetic pump fillers) with ≥80 bottles/min capacity.

2. Precision Control: Minimize Waste, Maximize Profit


  • Select machines with ≤±0.3ml error for high-value products (e.g., cosmetics, pharmaceuticals).

  • Example: Micro-dosing fillers achieve ≤0.1ml error via high-precision cam indexing, ideal for eye drops.

3. Speed vs. Capacity: Calculate Before Buying

  • Daily output = Required bottles/day ÷ (Working hours × 60). For 50,000 bottles/day, choose ≥80 bottles/min machines.

  • Reserve 20% capacity for future expansion.

4. Material Safety: Food-Grade & Corrosion-Resistant

  • Acidic Liquids (e.g., juice): Use 316L stainless steel.

  • Alkaline Liquids (e.g., detergent): Opt for ceramic or plastic pumps.

  • High-Temperature Sterilization: Choose PTFE seals.

5. Automation Upgrade: Smart Control Saves Labor

  • IoT-enabled machines allow remote monitoring, parameter adjustment, and production reporting.

  • AI vision systems detect defects automatically, improving yield to 99.9%.

6. Compatibility Test: One Machine, Multiple Caps


  • Test adaptability to caps (aluminum/plastic/tamper-evident) and torque range (0.5–5N·m).

  • Example: Chen’s Zhonghuan models support 5–50mm cap diameters, covering 80% of common bottles.

7. Safety Design: Protect Operators & Equipment


  • Check for CE certification, enclosed rotating parts, and visible emergency stops.

  • Isolate electrical cabinets to prevent dust ingress.

8. Energy Efficiency: Lower Power = Lower Costs


  • Compare power (380V vs. 220V), air consumption (0.6–0.8MPa), and standby power.

  • Energy-saving servo motors reduce costs by 30% vs. traditional models.

9. After-Sales Network: National Coverage for Quick Support

  • Choose brands with service centers nationwide (e.g., Chen’s Zhonghuan, Guangzhou Donghong) for 48-hour on-site repairs.

  • Stock 80% of common spare parts (e.g., seals, pump heads) to avoid downtime.

10. Trial Run: Details Reveal Quality

  • Observe:

    • Dripping at filling heads?

    • Loose caps after capping?

    • Noise level ≤70dB?

    • Intuitive Chinese interface?

  • Peer-recommended models reduce trial-and-error risks.

Final Tip: Prioritize suppliers with 10+ years of experience and industry certifications (e.g., ISO, GMP).


We are your exclusive labeling problem solving expert.

- Maquinaria DAWEI

Etiquetas:

Top 10 Tips,Selecting Filling and Capping Machines

Ponerse en contacto

Estamos aquí para ayudarle con cualquier pregunta o preocupación que pueda tener

Envíanos un mensaje

Por favor introduzca su nombre completo
Utilizaremos esto para ponernos en contacto con usted
Incluir código de país para números internacionales
Cuéntanos acerca de sus necesidades de equipo de embalaje
Normalmente respondemos dentro de las 24 horas

Información de contacto

Dirección

No. 21, calle Chuangxing, zona industrial de Lingxia, Liaobu ciudad, ciudad Dongguan, Provincia de Guangdong, China

Teléfono

+86 13729987878

Correo electrónico

dw13729987878@163.com

Horario de trabajo

Lunes - Viernes: 8:00 AM - 18:00 PM

+86 13729987878 13729987878 WhatsApp