1. Food Industry: Full-Scene Coverage from Liquid to Solid

In the food sector, filling-capping machines ensure product safety and efficiency. For milk, juice, and condiments, devices must meet high cleanliness and precise dosing requirements. For example, models from Chenshi Wenzhou Zhonghuan support 5-30ml filling volumes with 2,200 bottles/hour throughput, using servo capping systems and electromagnetic vibration-based cap feeding to ensure compliance with food safety standards. For thick sauces (e.g., ketchup, peanut butter), some machines feature anti-drip nozzles and corrosion-resistant materials to prevent cross-contamination.

2. Beverage Industry: Intelligent and Flexible Production Trends

Carbonated drinks and tea beverages demand high-stability equipment for viscous liquids. Fruit-flavored drink filling-capping machines achieve sterile dual-channel filling via smart PLC controls, supporting 0.1-100ml container adaptability and bottle-absence detection to minimize waste. For instance, Nantong Bolang’s modular designs enable rapid bottle-type switching for small-batch, multi-variety production.

3. Daily Chemical Industry: Innovation from Bottles to Pouches

Laundry detergents and shampoos require sealing and aesthetic appeal. Self-supporting bag filling-capping machines combine pneumatic and mechanical drives for upright pouch filling, enhancing shelf display. Some devices integrate labeling modules, boosting single-line capacity by 40% over traditional machines while meeting GMP cleanliness standards to reduce manual intervention.

4. Pharmaceutical Industry: Dual Safeguards of Sterility and Precision

Oral liquids and IV solutions demand stringent cleanliness. Tube filling-capping machines feature cleanroom designs with UV sterilization and negative-pressure isolation to achieve Class 100 (ISO 5) sterile environments. For example, Guangzhou Donghong’s models support 0.1-10ml tube filling with ±2% torque accuracy for capping, preventing leakage risks.

5. Chemical Industry: Corrosion-Resistant and Explosion-Proof Designs

Paints and adhesives require corrosion-resistant equipment. Machines use 316L stainless steel and explosion-proof motors, with self-cleaning nozzles to prevent residue blockages. For instance, a model developed for hazardous materials handles liquids with viscosities up to 50,000cps and supports ExdIICT4 explosion-proof ratings.

6. Condiment Industry: Customized Production for Small Batches

Hotpot bases and sauces require frequent model changes. Modular filling-capping machines switch bottle types in under 10 minutes via quick mold replacement and parameter presets. For example, a device supports 100-500ml bottle adaptability with vision inspection systems to automatically reject misaligned caps.

7. Health Product Industry: High-Value Solutions for Premium Markets

Fish oil and vitamins require oxidation prevention. Machines use nitrogen displacement technology to inject high-purity nitrogen during filling, extending shelf life. For example, a model integrates aluminum foil sealing and laser coding for traceability, meeting premium market demands.

8. Alcohol Industry: Customized Solutions for Non-Standard Bottles

Wines and craft beers often use unconventional bottles (e.g., tapered, square). Flexible machines employ robotic arms and 3D vision positioning for non-standard bottle handling. For example, a device supports bottle mouth diameters of 20-80mm with anti-breakage protection during capping.

9. Pet Food Industry: Hybrid Filling for Solids and Liquids

Pet food and nutritional pastes require simultaneous solid-liquid handling. Dual-station machines use independent dosing systems for layered filling of pellets and sauces. For example, a model supports 500g pellets + 50ml sauce packaging with weight feedback to ensure ±1% accuracy per bag.

10. Laboratory and Pilot-Scale Scenarios: Miniaturized Tools for R&D

Universities and pharma R&D demand precision in small batches. Micro filling-capping machines support 0.1-10ml laboratory-grade dosing with touchscreen interfaces and data storage. For example, a model records 100 process parameter sets and exports data via USB for experiment replication.

Conclusión
From food to pharmaceuticals, filling-capping machines drive efficiency through technological innovation. As industries prioritize sustainability, intelligence, and customization, these machines will continue to evolve, meeting diverse market demands while ensuring product safety and quality.

Dongguan Dawei Machinery Equipment Co., Ltd.

Situado en Dongguan, China - un centro de fabricación dinámico en la provincia de Guangdong - somos una empresa de alta tecnología especializada en I + amp; D, producción, ventas y servicio de equipos de envasado inteligentes. Ofrecemos soluciones de línea de envasado eficientes y de precisión en todo el mundo, potenciando las actualizaciones de automatización industrial.

Líneas de productos principales:

• Máquinas de etiquetado: Autoadhesivo, recipiente redondo, superficie plana & modelos de perfil irregular

• Etiquetadores de mangas: Sistemas de etiquetado de mangas de película termoretráctil

• Rellenadores: Máquinas de llenado de líquido / pasta / polvo

• Cappers: Equipo de tapado rotativo

• Personalización de línea completa para alimentos, productos farmacéuticos, productos químicos diarios, electrónica y más

Servir a más de 100 empresas en los sectores de bebidas, farmacéutica y FMCG. Productos exportados a mercados del sudeste asiático, Oriente Medio y África con asociaciones establecidas con marcas de renombre.

Compromiso de servicio:

Soporte de extremo a extremo que incluye:

• Análisis de necesidades y 解决方案设计

• Instalación & 正式委托

• Mantenimiento después de la instalación

• Ingeniería personalizada

• Apoyo de emergencia 24/7

• Formación del operador

• Garantizar la estabilidad operativa y la productividad

We are your exclusive labeling problem solving expert.

- Maquinaria DAWEI