In industries where packaging aesthetics and efficiency are paramount, the Electric Heating Shrink Sleeve Labeling Machine emerges as a cutting-edge solution. Leveraging advanced electric heating technology, this machine delivers uniform label shrinkage with unmatched precision, making it ideal for food & beverage, pharmaceutical, cosmetics, and other sectors demanding high-quality packaging.

I. Technical Principle: Electric Heating-Driven Precision Shrinkage

The machine utilizes electric heating elements (e.g., resistance wires or infrared heaters) to generate controlled heat, enabling shrink sleeves to tightly adhere to container surfaces. Key modules include:

• Conveyor System: Servo-driven with high-precision sensors, ensuring labeling accuracy (error <0.1mm) for bottles ranging from 20mm to 120mm in diameter.

• Electric Heating Module: PID temperature control system (precision ±2℃) with zoned heating (pre-shrink + main shrink zones) to eliminate wrinkles or bubbles.

• Intelligent Control System: AI vision detection identifies defects in real-time, while digital twin technology reduces installation time by 30%.

II. Core Advantages: Precision, Efficiency, and Sustainability

1. High-Speed Production, Superior Quality

• Capacity: Up to 150 bottles/minute (e.g., DX260 model), ideal for high-speed beverage lines.

• Material Compatibility: Supports PVC, PET, OPS, and other films, adapting to round, square, or custom-shaped containers.

• Yield Improvement: AI detection boosts product yield from 95% to 99%, increasing annual revenue by $36,000 (based on 100,000 bottles/day).

2. Energy Efficiency & Environmental Compliance

• Low Energy Consumption: Electric heating avoids steam boiler costs, reducing energy use by 20–45% compared to steam-powered models.

• Zero Emissions: No waste gas or water discharge, complying with EU CE and GMP standards.

3. Smart Operation & Low Maintenance

• One-Touch Adjustment: Customizable temperature and conveyor speed for diverse materials.

• Remote Monitoring: Industrial 4.0 compatibility enables real-time data upload and analysis.

• Durable Design: Way’s adjustable corrugated pipe shut-off valves extend lifespan, cutting annual maintenance by 20%.

III. Applications: Multi-Industry Coverage

1. Food & Beverage

• Case Study: A dairy enterprise achieved 20,000 bottles/hour capacity with <0.1% label skew, meeting GMP sterile standards.

• Advantage: Low-temperature shrinkage (30℃ start) avoids bottle deformation, ensuring gap-free labeling for enhanced shelf appeal.

2. Pharmaceuticals & Cosmetics

• Case Study: Vaccine packaging with electric heating ensures steam purity >99.5% in sterile workshops.

• Advantage: Precision temperature control prevents label deformation, meeting stringent regulatory requirements.

3. Daily Chemicals

• Case Study: Full-body shrink labeling for shampoo bottles, improving anti-counterfeit performance and durability.

IV. Selection Guide: Aligning Capacity, Space, and Budget

1. Equipment Selection

• High-Speed Lines: For >100,000 bottles/day, opt for ≥150 units/minute models (e.g., DX260, ~$45,000).

• Compact Spaces: Choose space-saving designs (4000×1050×2000mm) for SMEs.

2. Cost Analysis

• Direct Costs: 40% equipment, 30% energy, 20% maintenance, 10% materials.

• ROI: At 100,000 bottles/day, annual depreciation ~$9,000andenergycosts$18,000. Yield gains drive $36,000 annual revenue, yielding payback in 2–3 years.

3. Service Provider Selection

• Domestic Brands: Cost-effective solutions with <24hr service response.

• International Brands: Premium models with Industrial 4.0 integration ($80,000+).

V. Certifications & Compliance

• CE Certification: Ensures safety and environmental compliance for EU markets.

• GMP Standards: Meets pharmaceutical sterile packaging requirements.

VI. Future Trends: AI & Service Innovation

• Technology Upgrades: AI vision detection reduces misdetection to <0.01%, while digital twins cut调试 time from 7 days to 3.

• Business Models: “Equipment + Energy” leasing lowers initial investment by 60%, empowering SMEs.

The Electric Heating Shrink Sleeve Labeling Machine redefines labeling with precision, efficiency, and sustainability. Whether for high-speed production or cost-sensitive SMEs, customized solutions elevate packaging quality and operational efficiency. Choose electric heating for a greener, smarter packaging future!

Technical Specifications:‌

Production Speed:100-150 bottles/min (depending on bottle type)

Label Height:30~250mm

Applicable Bottle Height:50~280mm

Applicable Bottle Diameter:Φ28-125mm (Customizable)

Label Film Thickness:0.03mm~0.13mm

Machine Dimensions: 2100(L)×850(W)×2000(H)mm

Machine Weight:600Kg

Power Supply:220V 50/60Hz

Compatible Containers:‌

‌Plastic:‌ PET/PVC beverage/sauce/cosmetic bottles

‌Glass:‌ Pharma vials/reagent bottles/food jars (blast-proof designs)

‌Metal:‌ Tinplate/aluminum cans (e.g., food tins, aerosol cans).

‌Standard Shapes:‌ Round/square/flat bottles.

‌Irregular Shapes:‌ Curved/oval/cup-shaped containers (e.g., cosmetic variants).

‌Miniature Packaging:‌ Swab jars/reagent tubes/small vials.

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Target Industries:‌

‌Food & Beverage:‌Sleeve labeling for bottle bodies/necks, sauce bottle sealing.

‌Pharmaceutical:‌Tamper-evident labeling for drug vials, tracking labels for reagent tubes.

‌Cosmetics & Toiletries:‌Decorative labeling, anti-counterfeit solutions (shampoo bottles), precision contour labeling.

‌Industrial:‌Identification for lubricant cans/chemical reagent bottles, corrosion-resistant label application.

Dongguan Dawei Machinery Equipment Co., Ltd.‌

         Located in Dongguan, China – a dynamic manufacturing hub in Guangdong Province – we are a high-tech enterprise specializing in R&D, production, sales, and service of intelligent packaging equipment. We deliver efficient, precision packaging line solutions worldwide, empowering industrial automation upgrades.

Core Product Lines:‌

• Labeling Machines:‌ Self-adhesive, round-container, flat-surface & irregular-profile models

• ‌Sleeve Labelers:‌ Heat-shrink film sleeve labeling systems

• ‌Fillers:‌ Liquid / Paste / Powder filling machines

• ‌Cappers:‌ Rotary capping equipment

• ‌Full-line customization‌ for food, pharmaceuticals, daily chemicals, electronics & more

Serving 100+ enterprises across beverage, pharma, and FMCG sectors. Products exported to Southeast Asia, Middle East, and Africa markets with established partnerships with renowned brands.

Service Commitment:‌

End-to-end support including:

• Needs analysis & solution design

• Installation & commissioning

• Post-installation maintenance

• Custom engineering

• 24/7 emergency support

• Operator training

• Ensuring operational stability and productivity

- DAWEI Machinery