In industries like food & beverage, cosmetics, and pharmaceuticals, the quality and efficiency of round bottle labeling directly impact product competitiveness. The Rubbing & Rolling Round Bottle Labeling Machine utilizes innovative "rubbing & rolling" label application technology, combined with high-precision sensors and intelligent control systems, to deliver bubble-free, wrinkle-free labeling for cylindrical containers. It has become a revolutionary solution for automated packaging lines.
I. Technical Principle: Rubbing & Rolling Label Application
The machine separates round bottles via a bottle-feeding mechanism. Sensors detect bottle positions and trigger the labeling control system. Labels are precisely dispensed by a motor and adhered to the bottle surface, followed by a rubbing & rolling application process:
Flexible Rubbing Belt: A uniquely designed elastic belt gently "rubs and rolls" the label during bottle conveyance, ensuring full adhesion to the bottle surface and eliminating bubbles/wrinkles.
Three-Rod Adjustment Mechanism: Military-grade robust structure adapts to bottles with diameters from 25mm to 100mm, ensuring long-term operational stability.
Intelligent Photoelectric Detection: Automatically identifies bottle positions, enabling "label-on-demand" functionality. Labels missing triggers automatic pauses and alarms, reducing material waste.
II. Core Advantages: High-Speed, Precision, Intelligence
1. Ultra-Fast Production, Superior Quality
Speed Range: 40–100 units/minute (bottle size-dependent), multiplying manual labeling efficiency for high-volume production.
Precision Guarantee: Labeling accuracy within ±1mm ensures consistent label positioning, elevating product packaging standards.
Material Compatibility: Supports various label types (e.g., self-adhesive, film, electronic监管码), adapting to labels with lengths 20–290mm and widths 20–100mm.
2. Smart Operation, Reliable Stability
Stepless Speed Adjustment: Labeling, conveying, and bottle-separating speeds are flexible, accommodating diverse production rhythms.
Premium Control System: Panasonic PLC + touchscreen + needle sensor + German Leuze label sensor ensure 24/7 stable operation.
Automatic Calibration: Labels missing or bottles missing trigger automatic pauses, minimizing human intervention and scrap rates.
3. Eco-Friendly, Easy Maintenance
Low Energy Consumption: High-efficiency motors reduce energy use by >20% vs. traditional machines.
GMP Compliance: Stainless steel/aluminum construction is easy to clean and corrosion-resistant, meeting food/pharmaceutical hygiene standards.
Modular Design: Key components are quickly detachable, cutting maintenance costs by 30%.
III. Applications: Multi-Industry Coverage
1. Food & Beverage
Case Study: A beverage enterprise integrated the machine with a bottle unscrambler, achieving 6,000 bottles/hour capacity. Label wrinkle rates dropped from 8% to 0.5%, saving $17,000 annually in material costs.
Advantage: Flexible full/partial-wrap labeling adapts to PET/glass bottles, meeting high-speed production line demands.
2. Cosmetics & Daily Chemicals
Case Study: Shampoo bottle labeling achieved bubble-free results, boosting anti-counterfeit performance by 50% and enhancing shelf appeal.
Advantage: Adapts to flat/round bottles (25–100mm diameter) with inline coding for production dates/batch numbers.
3. Pharmaceuticals
Case Study: Vaccine vials labeled with GMP compliance achieved ±0.5mm precision, ensuring traceability and regulatory compliance.
Advantage: Sterile environment compatibility with automatic label integrity checks, eliminating missing label risks.
IV. Selection Guide: Capacity, Space, Budget
1. Equipment Selection
High-Speed Lines: For >50,000 bottles/day, choose ≥80 units/minute models (e.g., Shengtian ST-21100, ~$40,000).
Compact Spaces: Vertical design (1950×1100×1300mm) suits SMEs with limited floor space.
2. Cost Analysis
Direct Costs: 35% equipment, 25% labels, 20% maintenance, 20% energy.
ROI: At 40,000 bottles/day, annual depreciation ~8,400andenergycosts 4,800. Efficiency gains drive $34,000 annual revenue, yielding payback in 1.5–2 years.
3. Service Providers
Domestic Brands: Dawei Machinery, Shengtian Automation offer cost-effective solutions with 24/7 service.
International Brands: Premium models (e.g., Leuze sensors) suit pharmaceutical sterile lines ($70,000+).
V. Certifications & Compliance
GMP Certification: Meets pharmaceutical sterile packaging standards.
CE Compliance: Ensures safety and environmental compliance for EU markets.
VI. Future Trends: AI & Service Innovation
Technology Upgrades: AI vision detection reduces misdetection to <0.1%, while digital twins cut debugging time from 5 days to 2.
Business Models: “Equipment + Label Material” leasing lowers initial investment by 40%, empowering SMEs.
The Rubbing & Rolling Round Bottle Labeling Machine redefines cylindrical labeling with innovative technology. Whether for high-speed production or cost-sensitive SMEs, customized solutions elevate packaging quality and operational efficiency. Choose rubbing & rolling technology for a smarter, greener packaging future!
Key Parameters：
LABELING ACCURACY：±1 mm (subject to the product's overall dimensions and flatness)
Labeling Speed（pcs/min）：40～120pcs/min(Related to Bottle and Label Dimensions)
VOLTAGE ：AC220V 50HZ
TOTAL POWER：≤1 kW for 1 hour
Production output:1-50 bottles/min(speed adjustable subject to product diameter size)
Adaptable Product Range: Φ20-Ф100 mm diameter (Special fabrication required for non-standard sizes)
Qualification Rate: ≥99% (or higher)
Dimensions: 2000×1050×1350 mm (Length × Width × Height)
Net Weight: ≤200 kg
Core Applications:
Compatible Labels: Pressure-sensitive labels, pressure-sensitive films, digital supervision codes, barcodes, etc.
Suitable Products: Products requiring label or film application onto curved/cylindrical surfaces.
Target Industries: Widely used in food, pharmaceutical, cosmetics, household chemicals, electronics, hardware, and plastic industries.
Typical Applications: Labeling round PET bottles, plastic bottles, food cans, etc.
Dongguan Dawei Machinery Equipment Co., Ltd.
Located in Dongguan, China – a dynamic manufacturing hub in Guangdong Province – we are a high-tech enterprise specializing in R&D, production, sales, and service of intelligent packaging equipment. We deliver efficient, precision packaging line solutions worldwide, empowering industrial automation upgrades.
Core Product Lines:
Labeling Machines: Self-adhesive, round-container, flat-surface & irregular-profile models
Sleeve Labelers: Heat-shrink film sleeve labeling systems
Fillers: Liquid / Paste / Powder filling machines
Cappers: Rotary capping equipment
Full-line customization for food, pharmaceuticals, daily chemicals, electronics & more
Serving 100+ enterprises across beverage, pharma, and FMCG sectors. Products exported to Southeast Asia, Middle East, and Africa markets with established partnerships with renowned brands.
Service Commitment:
End-to-end support including:
• Needs analysis & solution design
• Installation & commissioning
• Post-installation maintenance
• Custom engineering
• 24/7 emergency support
• Operator training
• Ensuring operational stability and productivity
- DAWEI Machinery
